Category: electronics

When Rotech Systems and Encoders discovered that its existing potting compound was being discontinued, the problem exposed a deeper constraint in its production system. Uncertain material supply had already been limiting output of the rotary encoders and vibration sensors used in harsh mining environments. Without reliable access to encapsulation materials, the company could not confidently […]

In high-reliability electronics, material selection is rarely simple. This is especially true in aerospace, satellites, defence, drones, and other mission-critical applications. Engineers must balance contamination control, electrical stability, thermal endurance, and long-term reliability. Increasingly, they must do so without sacrificing production practicality, efficiency, or speed. That is exactly the space Dymax 9773 was developed for. […]

Rolls-Royce, BAE Systems, and Babcock are some of our customers investing heavily to meet the surge in UK defence manufacturing. With AUKUS submarine projects underway and export demand accelerating, the defence, aerospace, security and space sectors now contribute over £38 billion a year to the UK economy — up 50 per cent in the last […]

Engineers sometimes ask us whether they can use an adhesive as a potting compound, or whether a potting material could double as an adhesive. The answer lies in the chemistry and in the way these materials are tested and profiled. The question typically revolves around epoxy and polyurethane products. Head of Learning and Development Kevin […]

When CSignum set out to develop the EM-2, a groundbreaking subsea wireless device, they faced a challenge familiar to many technology manufacturers: how to protect sensitive electronics in an unforgiving environment without going back to the drawing board. Instead of a costly redesign, CSignum worked with Intertronics to find a practical solution. With advice from […]

When adhesives come into contact with skin—directly or indirectly—choosing the right one becomes even more important. In this JoinedUpMinute, Matt looks at adhesives in wearable devices and why skin sensitivity matters. You’ll learn: Where adhesives are used in wearables Which ingredients may cause irritation (like IBOA and TPOs) What to look for—such as ISO 10993-10 […]

We are supplying Process Instruments (Pi), a water analyser instrument manufacturer, with our IRS 2125 High Performance Flexible Epoxy Adhesive. This versatile adhesive offered performance benefits as a thread locker on flow cells and an IP68 rated sealant on sensors. Pi manufactures and supplies water analyser instrument solutions that can reliably, continuously, and accurately measure […]

Designed specifically for small volume fluid or liquid dispensing applications, the eco-PEN XS 180 doses highly precise quantities of various materials in the nanolitre and microlitre ranges. The eco-PEN XS 180 is suitable for both line and dot dispensing, with bead widths starting from >0.1 mm, and an adjustable dispensing rate to suit the run […]

Potting is a common method to protect PCB assemblies, which involves filling an enclosure with a liquid material to protect the board and its electrical components. Depending on your application’s needs, there are a wide range of potting compounds available in a variety of formulations, including low density/lightweight, flame retardant, flexible, optically clear, and thermally […]

Bulk Tainer Logistics provides bespoke transport services for the shipment of bulk liquid products globally, operating a fleet of 12,000 chemical, feed, and food grade tank containers. To optimise the performance of its fleet, the company wanted to fit its tanks with smart monitoring devices that tracked the movement of the tanks and the condition […]

In applications where the adhesive is at least partly exposed (not completely interfacial), Born2Bond Light Lock is worth evaluating. It is a hybrid cyanoacrylate adhesive that reacts to UV light to cure, making it a solid choice for bondline squeeze-out, electronics encapsulation or shallow potting, and bridge bonding applications like wire tacking. Light Lock doesn’t […]

“I am the Managing Director of an electronics CEM. We are making 1,000 potted electronics assemblies per week, regularly 200 per day. This is done manually by experienced operators. Pat is my best operator, she’s been with me the longest time. Some weeks, about 2.5% of these are rejected after potting. Each one costs £50, […]

The Dymax 2000-MW series is a range of medical wearable adhesives and encapsulants which help adapt your wearables devices to industry trends and customer requirements. These materials are the first biocompatible, light-curable adhesive product line to be specifically formulated without common skin irritants and materials of concern for medical wearable and electronics applications. All adhesives […]

Dymax Ultra Light-Weld® 9501-F is a UV/Visible light-curing adhesive optimized for LED curing at 385nm designed for electric vehicle battery potting and bonding. This material provides a highly reliable bond for cylindrical cells to the base of the battery pack. This colourless adhesive contains no nonreactive solvents and will fluoresce blue upon exposure to low […]

Dymax UV cure electronics encapsulants with secondary moisture cure resolve the challenge of encapsulating chip and component geometries which have shadowed areas under component bodies or leads. The bulk of the material cures in seconds with light, while the balance cures with ambient moisture. Light-curable formulations are becoming increasingly popular due to their significant benefits […]

Dymax 9771 Dual-Cure Light and Moisture-Cure Conformal Coating is now available. This low outgassing material is the first conformal coating that meets ASTM E595 and MIL-STD 883 and is therefore suitable for the aerospace and defence markets in applications including missile, satellite, and space critical printed circuit board assemblies. This coating has UL 94 V-0 […]

When gas sensor manufacturer DD-Scientific wanted to improve the accuracy, repeatability, and productivity of an epoxy sealing process, they asked us. DD-Scientific now benefits from robot-mounted preeflow® eco-DUO precision metering, mixing and dispensing systems, which save the company 23 days of staff time per year, while maintaining the high-quality the company’s products demand. DD-Scientific’s sensors […]

Application In today’s technologically-advanced world, consumers want products that are better, smarter and more intuitive to their needs. For brand owners and manufacturers, this means continuing to push the boundaries on innovative, increasingly-smaller devices that can give consumers new product options unlike anything they’ve seen before. The miniaturisation of devices can pose assembly and bonding challenges, […]

Flame-retardancy is a common requirement for materials used to make products that need to meet certain safety standards, such as home appliances, automotive systems, and electronics. A flame retardant is a chemical substance that is added to materials during their manufacturing process in order to both reduce the likelihood of the finished product catching fire and […]

Our latest White Paper tackles the issue of voids in potting compounds and encapsulation. Potting and encapsulating – avoiding voids was written by Paul Whitehead, our Strategic Accounts Manager. It discusses voids – what are they, why they are bad, and how to prevent them happening. If you are involved with electronics potting or encapsulation, […]

Encapsulants are often required to protect electronic components against moisture, chemicals, and rapid and extreme temperature changes while providing mechanical support and electrical insulation. Light-curable encapsulating compounds can provide significant benefits over conventional technologies, including very fast curing, lower operating costs and increased productivity driven by lower labour requirements, space savings, lower energy demand, and […]

This new e-book from our partners Dymax is entitled Smart Connected Device Assembly – 7 Ways Light Curable Maskants Can Provide Protection. Covering seven different electronics assembly processes, including soldering, coating, and surface treatments, the benefits of uv light curable temporary masking products are clearly described. It is worth downloading a copy!

Our partner, VERMES Microdispensing, a world leader in the design and manufacture of innovative microdispensing concepts and systems, has introduced DST – Dynamic Shockwave Technology. Applied to jetting valve technology for the application of fluids and pastes, DST is an enabling move forward. Dynamic Shockwave Technology stands for a revolutionary actuator principle. Through optimised channel […]

WACKER SilGel 612 silicone gel potting compound has a cured consistency that is really hard to describe in words, so we have demonstrated it in video format. This soft silicone gel provides excellent shock and vibration absorption in addition to the usual benefits of potting compounds such as component protection from water and other environmental […]

WACKER ELASTOSIL® N9111 is a tin-free single part RTV silicone sealant, with a neutral cure chemistry, producing a non-corrosive seal that does not inhibit other materials such as platinum cure silicones. This, along with its flame retardancy (it meets UL94 V-0), makes it a strong candidate for electronics manufacturing, especially for gap filling, component ruggedisation, […]

Simple application, fast cure, no solvents – these are the features many pcb assemblers are looking for when specifying a printed circuit board conformal coating. You want good protection of your pcb assemblies with efficient process and high throughput. If this is you, then Dymax’s Light-Curable Conformal Coatings Selector Guide should be on your reading […]

We are stocking the Techspray Vortex 360° Renew Duster, which provides an answer for companies facing the restriction on technical aerosols using HFCs with a Global Warming Potential (GWP) greater than 150. The EU F-Gas Regulation (517/2014) which comes into effect on 1 January 2018 controls the use and emissions of fluorinated greenhouse gases, and will […]

Dymax 9452-FC is an advanced low viscosity conformal coating for printed circuit boards, formulated with a revolutionary new technology as an alternative to thin, solvent-based conformal coatings. Whilst it has a very low viscosity – 20 cP – it still provides good electrical insulation and protection against humidity, plus very good thermal shock and corrosion resistance. It offers […]

DYMAX Speedmask® 9-7001 is a temporary mask for electronics. It offers significant time saving in assembly of electronics connectors and other board level components to pcb’s. Once cured in seconds with UV/visible light, the (pink) maskant enables easy visual checks, while its low shrinkage rate ensures accurate reliable coverage. Speedmask® 9-7001 is designed for protecting connectors […]

The Problem A leading industrial electronics company was developing a new industrial inverter model that required a high cured thickness of conformal coating to meet electric performance. The product they were using at the time was a solvent-based coating with a low cured thickness. Air pollution and odours from solvent based coatings were  a concern for […]

Dymax Speedmask® 9-20479-B-Rev-A UV/light cure temporary masking agent is specifically designed to meet the needs of the electronics industry, where its fast cure and simple removal will improve productivity in printed circuit board assembly.  It is formulated for the protection of pcb connectors and other components, either during the soldering process, or during conformal coating. […]

Advances in wearable technology are coming thick and fast. Even that most conservative of investor, Warren Buffet, has seen fit to put his weight behind the wearable tech industry. With these advances comes multiple benefits, none more so than in the medical field. We all understand the idea of smart watches and other gizmos which […]

Dymax SpeedMask masking resins for electronics applications cure on demand, in seconds, with UV/visible light. Used for temporary masking in printed circuit board assembly, they are suitable for either soldering or conformal coating processes. Rapid cure speed allows for flexibility, efficiency and productivity in production as the pcb’s are immediately ready for further processing – reducing […]

The new Polytec PT brochure offers information on specialist epoxy resin adhesives and potting compounds for electronics, electrical engineering, optical and medical industries. It details high strength optically transparent epoxies, including formulations with flexibility in the Shore A range. Medical device manufacturers will find products which are biocompatible and tested to USP Class VI. These materials […]

Opti-tec 5020 two-part epoxy clear potting compound combines high clarity with resistance to a wide range of temperatures (-55°C to +115°C) and environmental conditions. It also offers excellent hardness and chemical resistance compared with typical polyurethane and silicone formulations. Opti-tec 5020 is suitable for delicate components thanks to low exothermic output during cure, which also […]

Opti-tec 4200 is an optically clear potting compound suitable for encapsulating LEDs and other electronic components. Opti-tec 4200 is a clear polyurethane resin for applications including lighting, illumination or when the electronics needs to be visible. It features excellent non-yellowing colour stability owing to UV resistant base materials and stabilisers. In double syringe or twinpack sachets, the […]

Responding to a strong and increasing demand in innovative manufacturing concepts for electric and hybrid vehicle batteries, our partners Polytec PT have adhesives, potting compounds and greases with high thermal conductivities that are customised with regard to processing parameters, thermal and mechanical properties, and service durability. The need for power dissipation from the cell to […]

We are delighted to offer a Technical Guide to Light-Cure Conformal Coatings for printed circuit boards, authored by Dymax. These coatings provide superior protective performance with the added benefit of UV/light cure for quick, convenient processing and cost saving. The guide enables customers to better understand the production savings possible from light curing. It discusses the choice […]

The accurate placement of a bead of adhesive, sealant or gasket material from a syringe demands a steady hand, close co-ordination and patience. Manufacturing environments also demand the additional element of speed needed to keep up with the rest of the process. The combination of all of these is a rare talent indeed. A better […]

Thermally conductive adhesives may become a key technology for boosting the mass production of electric and hybrid vehicles and batteries. That’s the view of our partner Polytec PT, manufacturer of specialist adhesives which we recommend for many automotive (and other) electronic applications. The ability to ensure a secure and durable battery system may demand robust fixing, […]

The new Dymax Encompass technology is now in a range of UV/visible light cure adhesives. Encompass combines the benefits of colour change once cured with red fluorescence for inspection. This combination offers the significant improvements in production efficiencies gained from rapid on-demand curing while ensuring greatly improved quality outcomes, since it is possible to quickly inspect […]

Dymax Dual-Cure 9482 is a UV light and moisture-cure conformal coating specially formulated to flow underneath components on printed circuit boards and cure in these shadowed areas by using ambient moisture, which can result in faster throughput for through hole assemblies. Dymax 9482 coating demonstrates excellent re-workability which is of particular importance to manufacturers of expensive pcb’s or manufacturers looking […]

We have previously discussed the need for greater precision and repeatability of adhesive dispensing within ever smaller and denser pcb real estate in the world of electronics assembly and manufacturing. Applications include optical bonding (e.g. touch screens, displays, smartphones, tablets), conformal coating, encapsulation (either dam & fill or glob top), underfills, and the like. There […]

The Dymax 9100 series of light/moisture-cure electronics encapsulants are for protection of small areas of pcb’s where sensitive components can be encapsulated or “glob topped”. What makes them different is that DYMAX Dual-Cure 9101, 9102 and 9103 now have a rapid secondary moisture cure for shadowed areas. The additional curing process gives a more secure cure […]

In the competitive world of electronics assembly, the demand for greater precision and repeatability of adhesive dispensing within ever smaller and denser pcb real estate is addressed by our partnership with preeflow – and our team application experts with leading edge products. By utilisation of preeflow endless piston technology to optimise the adhesive/dispensing process, it […]

Polytec EC 275 extends our portfolio of specialist high performance conductive epoxies and adhesives. Polytec EC 275 has innovative specialist fillers which deliver excellent electrical conductivity (1×10-3 – 7.5×10-4 ohm-cm) within a low cost, two component formulation for applications in electronics, micro-electronics, opto-electronics, hybrids and sensor technology. Electrically conductive adhesives are widely used in the electronics […]

Polytec PU 1000 is an electrically conductive, polyurethane adhesive which addresses applications in die attach, bonding of components in hybrid circuit applications and surface mount technology (SMT); areas where silver filled electrically conductive adhesives have been used for many decades. Usually such adhesives are epoxy-based, and are two-component or premixed and frozen single-component systems – […]

In setting up a new production project for in-house potting of temperature probes the engineers at Variohm considered a number of well-known industry standard thermal potting compounds – and they called us in. Ben Moffat, project engineer at Variohm, was looking for a potting compound that would give them the best thermal conductivity combined with an […]

With the combination of expertise in LED light curing equipment technology and adhesive formulation, our partners DYMAX have an ever-growing list of adhesive and coating formulations optimised to cure with our BlueWave LED curing lamps. These include applications in electronics, glass bonding, plastic bonding, temporary masking, structural bonding and medical device manufacturing.

We now offer a range of high technology, thermally conductive adhesives. The products are two-part and single-part epoxy systems designed for all applications where heat transfer is essential, including heat-sinking and ceramic packaging. Polytec PT Thermally Conductive Adhesives are available in a wide range of process friendly packaging options, including bubble-free syringes, pre-measured twin-packs and single […]

We are now able to offer a range of high technology, electrically conductive adhesives. The products are two-part and single-part epoxy systems designed for electronic interconnects in a wide range of applications, including hybrid electronic assembly and solder replacement. These adhesives are primarily silver-loaded. Polytec PT Electrically Conductive Adhesives are available in a wide range of […]

Designed for rapid masking of electronic components and assemblies, Ultra-Light Weld 9-20479-B provides protection from reflow or wave soldering processes and shields no-go areas during conformal coating application. This easily dispensed mask enables accurate placement and cures in seconds to maximize production throughput with the highest levels of quality. DYMAX 9-20479-B is a blue, peelable masking […]

The winters, they tell us, are getting colder and trace heating systems for vulnerable water pipes are finding greater demand. As part of their development process STOPFREEZE were looking for a superior way of protecting their in-line thermostat from water ingress and physical damage in its outdoor situation. Their solution came in the shape of […]

Thermally conductive silicones can provide excellent thermal management. Through the addition of specialist fillers, heat can be dissipated from processors, power units, LED’s and other components to improve performance and product life. They can also be used to improve the heat conduction in sensors, radiators and thermal devices. We have a complete range of thermally […]

We are getting tough with electronic components that need to be made more rugged – to be more resistant to shock, vibration and rough handling. This “toughening-up” process involves edge bonding or underfill of components with the recently introduced Dymax 9422-SC or DYMAX 9-20790 room temperature, fast, light cure adhesives. In particular the Dymax 9422-SC […]

In some applications the weight of potting electronics to protect mechanically or environmentally can be a very significant part of the overall weight of installed equipment – sometimes this can be a problem. We have come up with some very advanced light-weight epoxy potting technology which brings the density right down to 0.6. IRS 2012 […]

If you store your solder paste in the fridge, then you need a process for getting it onto the production line and ready to use – which means it must be at room temperature and correctly mixed. The THINKY SR-500 Solder Paste Mixer and Conditioning Machine makes this process quick and foolproof. It is quick, […]